Vibratory Screens

Gyratory Screen

Approx Price: Rs 95,000 / Unit 
In our Gyratory Screen find in depth technological expertise and designing intelligence that enabled us to offer innovative collection of vibratory screens. It facilitates graded separation of masses with optimum capacity per square meter area for excellent production capacity. It is available in different specifications of cloth layers, mesh sizes, and motor power to suit clients’ requirements. These can be availed at leading industry rates.

Features:

  • Innovative designs
  • Optimum performance
  • Dependable output

Specifications:
ModelScreen cloth layersMesh size (mm)Feeding granularity (mm)Production capability (t/h)Motor power (Kw)Weight (Kg)
2ST123525-12040060-2105.53600
3ST154535-150400110-385156800
2ST18482May-8040025-206159080
2ST185425-200400200-45018.58600
3ST186035-200400250-600229200
3ST216036-200400300-7503712800
3ST246036-200400400-8504514100
4ST18484May-8040032-2852211100

Circular Motion Screen

Approx Price: Rs 1.5 Lakh / Unit 
Circular Motion Screens are manufactured, supplied, and exported in a broad assortment of screens that are advanced screening machines featuring noiseless operation and offer low profile and sturdy support structure from vibrating masses. It is available in different versions to facilitate wet or dry screening as well as coarse or fine separation. These find wide ranging applications in steel mills, chemical mining, mineral plants, and so forth.

Features:

  • Silent operation
  • Structural stability
  • Reliable performance

Specifications:
ModelScreen cloth layersMesh size (mm)Feeding granularity (mm)Production capability (t/h)Motor power (Kw)Weight (Kg)
2ST123525-12040060-2105.53600

Horizontal Vibratory Screen

Approx Price: Rs 1.8 Lakh / Unit 
The Horizontal Vibratory Screens are the result of our vast industry experience in manufacturing, supplying, and exporting. A broad gamut of vibratory screens has enabled us to present Horizontal Vibratory Screen that comprises of two motors running in opposite directions ensuring a straight line movement locus. The upward movement of vibrating raw material on a slanting surface achieves grading as well as screening. It can be availed in diverse specifications of screen layers and mesh sizes to suit customers’ requirements.

Features:

  • Sturdy construction
  • Easy to operate
  • Simple process

Specifications:

ModelScreen cloth layersMesh size (mm)Feeding granularity (mm)Production capability (t/h)Motor power (Kw)Weight (Kg)
2ST123525-12040060-2105.53600
3ST154535-150400110-385156800
2ST18482May-8040025-206159080
2ST185425-200400200-45018.58600
3ST186035-200400250-600229200
3ST216036-200400300-7503712800
3ST246036-200400400-8504514100
4ST18484May-8040032-2852211100

Linear Motion Screen

Approx Price: Rs 1.3 Lakh / Unit 
Linear Motion Screen enjoys immense popularity for many years on small horizontal and inclined screens, STAR TRACE is the first company in the world to perfect this simple drive arrangement on linear motion screen. Linear motion screener offers a highly efficient approach to screening. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive, many other features have been incorporated to provide a machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price. The standard range of screens is presented later in the brochure, and these are normally available on short delivery.

Linear Motion Drives:

Two Unbalance Motors: These are arranged as a double drive which produce linear vibrations. They are mainly used for medium-sized vibratory screens. Due to linear vibrations, these screens have much lower downwards inclination than those with shaft drives. In special cases can even run without any inclination or with a slight incline.

Exciters: Drive units of this type also produce linear vibrations. They are mainly used for vibrating heavy duty large and very large screens. When more than one exciter is being used in very large screens, vibratory force is uniformly and efficiently transferred from the exciter to the screen. The drive motor of the exciter is a standard foot-mounted motor. The motor torque is transmitted to the exciter either directly via a cardan shaft or indirectly by a v-belt drive or a variable speed gear. The indirect drive allows the user to adjust the rotational speed.

Snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to v-belts and external motors during the large oscillations that normally occur during stopping. Bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in an oil bath and cause possible damage to other bearings and synchronizing gears.

Campactness - screens can be positioned very closely with a minimum of space wastage. A vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime. Due to the absence of gears and v-belts, the units use less power than conventional drives.

Benefits:

The advantages of STAR TRACE's Linear Motion Screens is that use of the following equipment has now been rendered unnecessary:

  1. External drive , with v-belts or cardan shafts.
  2. Oilbath oscillators, with synchronizing gears and oil leaks.
  3. Motor support stand, or overhead structure for motor support.

Snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to v-belts and external motors during the large oscillations that normally occur during stopping. Bearing failure is limited to the bearing itself. Particles from a failed bearing cannot circulate in an oil bath and cause possible damage to other bearings and synchronizing gears.

Campactness - screens can be positioned very closely with a minimum of space wastage. A vibrator motor needing reconditioning can easily be exchanged for a standby unit, with a minimum of downtime. Due to the absence of gears and v-belts, the units use less power than conventional drives.

Vibro Separator

Approx Price: Rs 48,000 / Unit 
Star trace Vibro Separator is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines. our company has been a leader in manufacturing and supplying a vast variety of screen separators to various industries across the country. we offer horizontal vibro separator and circular screen separator which come with many special features. our screen separators are known for their high performance, innovative designs, and affordable prices making them extremely popular among customers

Specifications
:

models and specification model od motor a b c d e j k p n g h mm hp mm mm mm mm mm mm mm mm mm mm mm mg20 455 0.25 375 458 541 624 707 797 140 100 435 630 714 mg26 610 0.5 400 511 622 733 844 965 110 152 508 743 854 mg34 820 1 420 580 740 900 1060 1240 138 152 600 920 1080 mg50 1220 2 640 805 970 1135 1300 1505 210 203 920 1175 1340 mg62 1525 2.0/2.5 660 872 1084 1296 1508 1746 250 203 1085 1322 1534 mg74 1830 2/5.0 690 925 1160 1395 1630 1885 254 254 1265 1415 1650

Vibro Sifter

Approx Price: Rs 94,500 / Piece 
Vibro Sifer is a durable product of one of the leading & most trusted manufacturers, suppliers, and exporters of a wide array of vibrating screen. The motivation is through a unbalanced motor with a double extended shaft, fitted at both ends with eccentric weights .The top weight on the motor shaft rotates in a plane close to the center of the mass of assembly. Rotation of the top eccentric weights creates vibration in the horizontal plane, which causes material to move across the screen cloth to periphery increasing the horizontal throw, causing oversize material to discharge at a faster rate. The bottom eccentric weight rotates below the center of mass creating tilt on the screen giving vibration in vertical and tangential plane. Increasing the vertical component of motion, this promotes turnover of material on the screen surface helping maximum quantity of undersize material to pass through the screen. Rugged Springs placed over the circular motor base amplifies the vibration.

Banana Vibratory Screen

Approx Price: Rs 1.8 Lakh / Unit 
The Banana Vibratory Screen is an uniquely  designed equipment displaying engineering excellence.It is available in different models incorporating a wide range of dimensions.

Specifications:

ModelScreen cloth layersMesh size (mm)Feeding granularity (mm)Production capability (t/h)Motor power (Kw)Weight (Kg)
2ST123525/1/202040060-2105.53600
3ST154535/1/1950400110-385156800
2ST184825/1/198040025-206159080
2ST185425/1/2000400200-45018.58600
3ST186035/1/2000400250-600229200
3ST216036/1/2000400300-7503712800
3ST246036/1/2000400400-8504514100
4ST184845/1/198040032-2852211100

Dewatering Screens

Approx Price: Rs 1.9 Lakh / Unit 
Star trace Dewatering Screen takes the credit as the first company in the world to perfect this simple drive arrangement on large horizontal and inclined dewatering screens. this single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. besides the simplicity of the drive, many other features have been incorporated to provide machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price. the standard range of screens is presented later in the brochure, and these are normally available on short delivery.
Models of Dewatering Screens
Dewatering Screen Model-1
The Star trace Dewatering Screen Model-1 pioneered the use of vibratory motor drive on large horizontal screens with advantage to the user simplicity, compactness, and reduced installation and maintenance costs, by mounting the entire drive mechanism on the screen the following equipment is made redundant: external drive motor, motor support structure, v-belt or cardan shaft drive connection, oscillator timing gears, and snubber for protecting the drive component during start-up and shut-down.
Dewatering Screen Model-2
Star trace Dewatering Screen Model-2 produces a range of inclined screen to suit specific requirements. deck sizes range from 450 x 900 mm to 3000 x 9000mm. Machines up to 1200 x 1500 mm deck size are powered by single vibrator motor, simplifying installation and maintenance requirements. Larger machines either employ the tried and tested externally driven single oscillator mechanism or paired vibrator motor. as with the horizontal screens, screening surfaces include punched plate, woven mesh, rubber and polyurethane panels. the machines can be supplied with dust enclosures, water sprays and sub-frames, integral under pans and oversize chutes.
Dewatering Screen Model-3
Dewatering Screen Model-3 originates from the successful range of horizontal screen, star trace has developed a series of dewatering screens, specifically designed for operation in product dewatering applications, star trace dewatering screens are providing the same benefits in wet processing plants as the as the horizontal screens have given since 1977. Powered by vibratory motors, star trace dewatering screens are manufactured in deck size ranging from 600 x 1800mm to 3000 x 6000 mm. Deck surface are either modular polyurethane panels or stainless steel wedge-wire to suit the individual application. As dewatering screens are normally operated at 2 -5° upward inclination, star trace dewatering screens feature supplementary drain panels in the back and side plates, to facilitate the removal of free water. A 900 x 2700 mm dewatering screen with polyurethane deck panels and wedge wire drainage panels, driven by two vibrator motors. Detail of the feed end of a dewatering screen showing the sloped feed section and polyurethane deck panels.

Ultrasonic Screen Separator

Approx Price: Rs 55,000 / Unit 
Ultrasonic Screen Separator is adding an ultrasonic energy converter on the separator and filter. This device can make the screen surface superpose ultrahigh frequency vibration energy so that it can keep clear of the mesh and achieve the ideal screen situation. Ultrasonic vibrating sieve is usually used in screening superfine powder which the ordinary vibration sieve can not solve.It works as magnetic filters.

Advantages:

  • It can solve sieving difficulties such as high adsorption, easy clustering, high static, high precision, high density, light Specific gravity.
  • Screening precision can raise to 1~100%, the output can be raised to 0.5~10 times.
  • It can be used with single layer or multilayer.
  • Self-cleaning function.
  • Sieving range 0~500 mesh.
  • Keep processed materials features stable.

Applications:

  • Chemical industry: resin, pigment, industrial medicine, cosmetic, coatings.
  • Food industry: sugar powder, starch, salt, rice noodles, milk powder, soybean milk, egg powder, sauce, syrup.
  • Environment: disposed oil, disposed water, disposed dye waste water, assistant detergent, active carbon.
  • Coatings: Powder coatings, pigment paints, etc.
  • Metals: Metal powders, alloys, etc.

Sieve Shaker

Approx Price: Rs 65,000 / Unit 
Sieve shaker adopts new vertical vibration motor as vibration source. The top and bottom of this motor are equipped with eccentric ball breakers which could generate three-D movement in level,vertical and oblique. It is a standard inspection sieve integrating function of particle grading and liquid filtering, featured by small volume, light weight, easy operation, wide application, low noise, high efficiency, and high precision.

Features:

  • Widely screening scope
  • No block mesh
  • Be available in one layer or more layers
  • Easy tire place the mesh

Application:

Our Sieve shaker is used to analyse particles size distribution and impurity content or solid content in liquid (such us washing powder), it is widely used in scientific laboratories and quality inspection departments.

Trommel Screens

Approx Price: Rs 95,000 / Unit 
Trommel Screens is consist of five parts as drum, frame, hopper, reducer and motor. After the broken stone into the drum, on the one hand, materials being screened along with the rotation of drum, on the other hand, the bigger materials flow forward along the direction of slope and be separated by the screen with different number of meshes. The different materials fall into different hopper and then be sent to different finished product stacks by manpower or belt conveyor.

Application:

According to different sizing specification, the numbers of hierarchical level could be from one to four. materials whose size is larger than the screen mesh of the last part will be discharged from the outlet. During the process of operation, its movement is slowly and steady and installation is simple, sometime no need any special foundation and could be placed on smooth ground or floor. It is the most commonly used classification device for refractory material, coal, river sand and mixture of sand and stone.

Features:

  • Configured for economical & efficient classification, Screening and grading
  • Heavy duty trommel drum with lifters at the front to facilitate material break up
  • Screen replaceable for different mesh sizes
  • Multiple screen size
  • Easily changed screen plates
  • Largest processing capacity in the industry
  • Unique screen design, result in higher capacities, longer screen life and no material clogging
  • Heavy duty feed hopper and extension
  • Discharge chute
  • Gear drive mechanism
  • Variable speed drive mechanism

Sand Siever

Approx Price: Rs 68,000 / Unit 
Star Trace offers a range of Sand Siever which are widely used across various industrial applications. These wide range of products are manufactured according to industrial quality and standards. Backed by our excellent engineering and quality control team, we are able to satisfy the client requirement for various engineering products all over the world. With more than 25 years of experience in this field, we have been supplying technically accurate and superior products to our clients and have catered to the requirement of variety of sectors and clients.

The following are list of Sand Siever used various industrial applications that are manufactured and exported by us all over the world:

  • Gyro screen separator
  • Vibro Sifter
  • Vibratory Screen
  • Ultrasonic Screen Separator
  • Trommel Screen Separator

Vibratory Screens

Approx Price: Rs 1.5 Lakh / Unit 
Being a pioneer in designing Vibrating screens we are leading manufacturer and supplier for a wide range of customer base using vibratory screens. Our range includes horizontal vibrating screen, circular vibrating screen, linear vibrating screen, screen separator, gyratory screen, vibrating sieve.

Horizontal Vibrating Screen:

Horizontal vibrating screen adopts two motors. While they are running in opposite direction at the same time, born by theirs eccentric block, its vibrating forces in parallel to the axis of the motors will be cancelled by each other, the forces in perpendicular to the motor shaft will add together, therefore, the movement locus is a straight-line. There is a slope between two motor axis and the screen ,the raw materials will be up-threw with the vibrating forces and self-gravity and start a skipped movement straightly so as to achieve the purpose of the screening and grading. The largest meshes are 325 and can screen 7 different products.

Circular Motion Vibrating Screen:

The circular vibrating screen is a kind of sieving equipment of international advanced level, developed by our company on the basis of carrying on the advantages of traditional screens and absorbing the outstanding technology from abroad. It is widely used for grading and screening materials in the following field minerals, quarry, building materials, water conservancy and hydro power, transportation, chemical industry , smelting and so on.
Features and benefits it features long flowing line, many screening specifications, strong violent force, high screening efficiency, small vibrating noises, firm and durable construction, convenient maintenance and safe operation.
Operating principle: it adjusts the amplitude by tube-shaped violent vibration screen of eccentric shaft and eccentric blocks. the body moves like a circle, in order to make the materials screened.

Linear Motion Vibrating Screen:

Linear vibrating screen is a new type and efficient screening equipment. It is widely used in mining, coal, metallurgy, building, materials, refractory, light industry, chemical etc. linear vibrating screen has advantages of stability and reliability, low consumption, low noise, long life span, stable vibration and high screening. vibrating screen series work, the two-motor synchronous reverse placed so that generate reverse excitation force and force sieve body to drive sieve wet to make longitudinal movement, by this way led to materials on the shaker by the periodic exciting force to move out a range of screening materials, materials screening work is finished.

Gyratory Screen:

Star trace Gyratory screen separator is a unique particle size gradable separator designed for greater capacity per meter square of screening area & over size material discharge with relatively much less percentage fines than other screening machines. Our company has been a leader in manufacturing and supplying a vast variety of screen separators to various industries across the country. We offer horizontal screen separator and circular screen separator which come with many special features. Our screen separators are known for their high performance, innovative designs, and affordable prices making them extremely popular among customers.

Disc Pelletizers

The Disc pelletizer is one among the wide product range, we provide. The offered Disc pelletizer are provided in numerous specifications & customizations options. Disc pelletizer is the main equipment to make the powder material into granules, mainly used in the cement industry,steel industry and compounded fertilize industry. when the power material get into the disc and moistened by water, its continuously rolling with the disk rotating and forming the material into granules, then rolling to the edge of disc and discharging.
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