Beneficiation Equipment

Shaking Table

Approx Price: Rs 1.5 Lakh / Unit 
Star trace is a professional Shaking Table manufacturer in India, which adopts advanced manufacturing equipment and technology to produce various mineral beneficiation equipment.

Construction:

Head Motion:

The head motion is of rugged construction and requires minimum maintenance. its internal mechanism is splash lubricated from an integral oil sump.

Decks:

The decks are built of 16mm zircon-reinforced fibreglass with fabricated steel frames at the bottom and are easy to clean, requiring little maintenance. The specific gravity of fibreglass made into decks is one third of that of steel, while its strength reaches as high as 70% that of steel. this fibreglass desks also has the characteristic of water-resistance and corrosion -resistance and can hold the shape unchangeable at ±50°c.

Applications:

Concentrating tables are designed to wet gravity based separation of minerals and other granular materials. There are many applications where the Concentrating table is of particular value and cannot be equalled for economical and efficient performance. They are effective in processing precious and base metal, rare metal and non-metallic minerals.

Screw Classifier

Approx Price: Rs 1.8 Lakh / Unit 
Screw Classifier are an effective way to wash, dewater, deslime and control the bottom end of the gradation. A large pool area provides maximum retention of desirable product sizes, while a rising current system floats off the excess “fines”.

Advantages:

Simple to operate limited maintenance low power consumption features and benefits:simple structure water saving no pollution easy to maintain durability. It is of simple structure, the bearing device of impeller drive is separated from water and materials with water, to avoid in a large degree that the bearings are damaged by being soaked with water, sand or some polluted things. When it is used for cleaning sand in quarries, it has many advantages compared with the traditional spiral one. There is little loss for medium-sized and fine sand and stone powder. the grade and the fineness of the sand for construction after being washed can be up to the national standards, such as “sand for construction” and “cobble and broken stones for construction”.

Sand Washer

Approx Price: Rs 2.5 Lakh / Unit 
The efficient Sand Washer of STSW series is a kind of cleaning equipment of international advanced level for sand and slag pellets, developed on the basis of introducing foreign outstanding technology of the same kind of products.

Application:

Sand washer is used to remove the dust in sand. it aims at improving the quality of sand. The materials include the required gravel in building-site, gravel factories, hydro power station and concrete dam site, post and electric pole factory, casting-70 sand, glass factory’s quartz sand and refilling pressure sand. It is widely used for cleaning materials in the following industries: quarry, minerals, building materials, transportation, chemical industry, water conservancy and hydro power, cement mixture station and so on.

Working Principle:

Sand washer drives the impeller in the water groove to move like a circle transmitted by electric motor and decelerator, and then mixes, overturns, cleans and discharges the sand or slag pellets in the water groove.

Features and Benefits:

Sand making machinery simple structure water saving no pollution easy to maintain durability.

Mineral Jig

Approx Price: Rs 98,000 / Unit 
Mineral jig: For mineral jig, we are one of the leading project suppliers and we work closely with our customers to fulfill their specific needs for a customized packaged solution. specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of mineral jig & equipment.

Specifications:
1)large treatment capacity
2)water-recycling & energy-saving 3
)seaworthy & durable
4)easy operation

Application:
widely used in the metal gravity separation, like tungsten, tin, gulch-gold, iron, manganese and iron brown, pyrite, mercury, titanium, antimony, lead, tantalum, niobium, etc, and all kinds of metal smelting slag metal recycling dressing.

Industrial Agitators

Approx Price: Rs 75,000 / Unit 
Industrial agitators which include Agitation tank is a necessary equipment that regularly mixes the drugs and slurry, increases pharmaceutical drug reactions. Agitation tank uses motor v-belt driving impeller to rotate. regularly mixes the drugs and slurry, increases the role of pharmaceutical drug reactions and enhances the quality reaction time. This machine applies to the mining dressing and also used as a variety of chemical industry trough cake mix. We are specialized in manufacturing, supplying, exporting, and fabrication of agitator.

Application of Agitator:

Mixing bucket, agitation barrels, mixing tanks, mixing barrels, are used for mixing pulp before the floatation process, makes the pulp and medicament mixed intensively, and creates condition for the ore beneficiation working.

Technical Specification for Agitator:


Further reference to the above, below specification is for sample only.

Our product is customized one it will change as per customers requirement:

Specifications:

  • Make: Star trace
  • Equipment: Agitator tank
  • Size: 1.2m (dia) x 1.4m (height)
  • Capacity: 20 mton
  • Impeller dia.: 350mm
  • Impeller type: propeller
  • No. of propeller: 01 no.
  • Propeller speed: 400 rpm
  • Shaft dia. at bearing: ø 100mm
  • Shaft size: ø80x1200 mm long
  • Shaft moc: en-8
  • Propeller moc: mild store
  • Power: 15hp, 3 phase, 415v, 50hz, 1440rpm
  • Make: cg / kirlosker / marathan
  • Mounting: foot mounted
  • Drive: triple groove ‘v’ belt & ‘v’ pulley
  • Vfd drive: optional

Spiral Separator

Approx Price: Rs 1.5 Lakh / Unit 
Spiral Separator is based on separation of different mineral density, mineral beneficiation methods. addition to a re-election re-election equipment, but also must have the media. medium such as water and air. this is also the gravity separation beneficiation process is different from other places, the characteristics of re-election law, or the performance advantages of simple structure in the device, processing cost is low, so as long as the conditions can be used as appropriate methods of gravitational processes. note: this process flow according to the standard process design, customers can optimize the output and the requirements of the different designs.

Spiral separator is consist of ore feeding uniform splitter, feed chute, spiral groove, product interception groove, product gathering bucket and groove bracket (include cross or tripod) six parts.spiral chute applies to sorting size 0.3-0.02mm thin materials of iron ore, limestone, chormite, pyrite, zircon, rutile, monazite, pb ore, tungsten ore, tin mine, tantalum and niobium mine, as well as other non-ferrous metals, precious metals and non-metallic mineral with the thickness of ore concentration, concentration is high recovery, small footprint, less water consumption, simple structure, no driving force, big capacity, simple to install, convenient operation, small investment.

Working Principle of Spiral Separator:

Spiral chutes are gravity gold spiral separator and separate minerals of different specific gravity according to their relative movement in response to gravity, centrifugal force and other forces in the fluid medium.

Application of Spiral Separator:

Spiral chute is our company of separating experienced scientific product, which is the best separating equipment, especially for separating placer of the seashore, riverside, sand, rill.

Advantages of Spiral Separator:

  • High efficiency;
  • Reasonable structure
  • Easy maintenance
  • Separated clearly
  • Less space
  • No noise

Filter Press

Approx Price: Rs 2 Lakh / Unit 
Filter Press is widely used on various projects which need solid-liquid separation

Application:

  • Municipal waste water treatment
  • Ore pulp de-watering
  • Food industry
  • Pharmaceutical
  • Pulp and paper mill sludge
  • Livestock manure
  • Beverage
  • Metallurgy
  • Leather sludge
  • Aquatic product sludge

classification:

  • According to cake discharging type: automatic and manual
  • According to pressing type: automatic and manual
  • According to material of plate: polypropylene, membrane and stainless steel

components:

  • Frame filter plate filter cloth control cabinet hydraulic station, etc.

Cyclone Dust Collector

Approx Price: Rs 88,000 / Unit 
Cyclone Dust Collector is a dry gas-solid separator device that separates dust powder from air stream by using centrifugal force generated by revolving dust air.

Cyclone dust collector is easy in structure and manufacturing and low in cost and running cost. it has high filtering efficiency for coarse dust particles that have a diameter more than 5 μm,but it has low filtering efficiency for fine dust particles that have a diameter less than 5 μm(especially fine dust particles with low density). so cyclone dust collector is often used for preliminary treatment on coarse dust powder purification or multi-stage purification.

Cyclone dust collector is applicable to common dust removing and material recovery from industrial waste gas in general industries,not applicable to sticky dust.

Application:
  • Mines metallurgy fireproof materials building materials coal chemical industry power industry
Features:
  • Simple in structure, easy in maintenance low in cost, long service life good separation effect for coarse dust particles preliminary treatment for multi-stage dust removing

Dust Separators

Approx Price: Rs 98,000 / Unit 
In the dust separator, Dust air firstly enters into cyclone separator from dust source through suspended hood which is connected with dust remover. High density dust is radically split by cyclone within the tank large grain size dust is separated and falls into storage tank at the lower end fine particle dust enters the hop-pocket dust collector or filter dust remover remaining fine particle dust is blocked on the surface of the hop-pocket and cylinder clean air is discharged out of the dust remover after passing through the filter material. The former part of the cyclone separator has separated most of the dust particles (efficiency>75%), so dust removing burden in the later part is reduced, which enhances filtering efficiency and prolong its service life.

Features:

  • Process high density dust and dust with randomly distributed particle sizes two-stage filtering, higher efficiency low energy consumption easy installation, less floor space

Application:


  • Mines metallurgy fireproof materials building materials coal chemical industry power industry

Retort Furnaces

Approx Price: Rs 2.55 Lakh / Unit 
Minimum Order Quantity: 01 Unit
Retort Furnaces have long been used for the continuous heat treatment of a variety of raw materials. The rotary retort furnaces is particularly adaptable to controlled atmosphere operation up to 500°c. These furnaces are particularly well suited for the processing of raw materials because the rotary conveying action tumbles the materials, breaking up any jams or tangled clumps facilitating more thorough heat treatment of each of the individual part. The traditional rotary retort concept is not without problems improper and uneven loading, jams of parts formed at the charge end that cannot be broken up in the retort, the maintenance of rotary bearing and seals within the heated shell and the loss of controlled atmosphere. It is used as Vibratory Furnace Charger .

Advantages:

No special pit or foundation
Low maintenance – maintenance is limited
Flexibility – small or large production runs can be handled alternately or continuously; close control of furnace operation is easily obtained
Automation – heat treating is completely automatic after loading raw materials into hopper
Uniform loading – a specially designed vibratory hopper and weight-actuated skip loader deposit precisely measured charges into the furnace the rotary draw to complete the rotary retort raw materials heat treating line, offers a rotary retort draw furnace with the same cantilevered retort design advantages as the rotary retort hardening furnace. The furnace features a recirculation system designed to keep heated gases in contact with the work as it progresses through the cycle. Convection heating is used to full advantage for efficient heat transfer in a minimum floor space. The furnace required no pit or special foundation.

Rod Mill

Rod Mill crusher widely used, its performance has reached the international advanced level, is the most effective, practical and reliable rod mill Sand, for the production of abrasives, refractories, cement, quartz sand, grit, slag powder, copper ore, iron ore, gold ore, concrete aggregate, asphalt aggregate and other hard, brittle materials crushing and the broken, especially for artificial sand process of adjustment fineness mesh. Is a highly efficient, energy-saving gravel sand making equipment, 50% energy saving than traditional sand making machine, is currently the world's advanced sand making equipment.

Rod mill sand making machine is widely used in metal and non-metal mines and Water Building Materials Sector grinding various ores or rocks. Rod mill Sand by the motor through reducer gear reducer and the surrounding low-speed synchronous motor drive or directly through the surrounding large gear reduction drive, the drive cylinder rotation. Cylindrical body with an appropriate grinding media - steel bars. Grinding media in the role of centrifugal force and friction, has been elevated to a certain height, was thrown down or drain off the state down. Was milled material from the mine mouth into the cylinder continuously inside the movement shattered grinding media, and through the overflow and continuous power to the mine product from the plane to the next section of processes operating.

Suitable for wet crushing, coarse grinding various hardness ores and other materials, especially for artificial sand process of adjustment fineness mesh. Rod mill Sand and gravel industry is widely used in construction sand gravel equipment, mainly for feldspar, quartz, river gravel processing of raw materials such as ore crushing. Cylinder rotates at a constant speed, the friction and grinding action of centrifugal force to be thrown up to a certain height, so that the material under attack grinding, sand achieve the purpose.
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